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PP Melt Blown Filter Cartridge Machine CTO Activated Carbon Filter Cartridge Machine PP Yarn Winding Filter Cartridge Machine Melt Blown Nonwoven Fabric Machine

    Voltage

    3P/380V/50Hz

    Rated Power

    400Kw

    Running Power

    220-280kw/h

    Raw Material

    PP MFI 1200-2000

    Capacity

    330T/year

    Width

    Max 1600mm

    Filtration

    PFE99

    Fabric weight

    8-120GSM

    CV

    Below 4%

    Application

    N95,3ply mask,medical cloth,pleated filter,oil absorbent pad...

     

     


     

    Detailed specifications:

     

    1. Loading system: 1 set

        Autoloader: 1 set (3.0kw )

        Feeding hopper: 1 set ( Material: stainless steel) 

     

    2. Φ90 single screw extruder: 1 set

     

        Gearbox: one set

            ● The body of the gearbox is made from cast steel. The teeth deal with grinding and peeling eventually, which provides damping, antifriction, low-noise, long using period etc. characteristics.

     

        The screw

            ● Screw diameter: 90mm

            ● L/D: 30: 1

            ● Screw structure: special (application for PP pellets)

            ● Material: high quality nitride steel-42CrMoAIA

            ● Nitration hardness 740HV

     

        The Barrel:

            ● Material: high quality nitride steel-38CrMoAIA

            ● Nitration depth: 0.5-0.8mm, hardness 740HV

            ● The electric heater is made of cast aluminum. Every electric heater has a specially designed tunnel for radiating.

            ● The fans are featured with low lose and high effectiveness.

            ● Main extruder heating zone: 5 zones

            ● Heater power: 6.0kw / zone

            ● Total heating power: 32.5kw

            ● Cooling style:air cooling

            ● Cooling zone: 5 zones

            ● Cooling fan power: 180w/ zone

        Main motor power: 45kw, frequency conversion control (Inverter)

     

    3. Double positions hydraulic screen changer: 1 set

        Control style: hydraulic control

        Control power: 2.2kw

        Diameter of hydraulic cylinder: 100mm

        Hydraulic control system: one set

        Including hydraulic tank, directional valve, hydraulic circuit, oil pump, pumping motor

        Pressure sensor: 1 set (Chinese Brand)

        Equipped with pressure regulating device.

        Total heating power: 8.0 KW

     

    PP melt blown nonwoven fabric making machine

     

    4. Static mixer: 1 set

        Structure: Spiral type

     

    5. Metering pump: 1 set 

        Flow capacity: 100CC

        Control power: 5.5 kw

        Control style: frequency conversion

        Pressure closed loop system: Dynisco Brand 

     

    6. Hanger style extruding mould: 1 set ( Chinese Brand)

        The material of mould is made of alloy steel, after quenching and tempering, the surface of the runner is plated and polished with hard chromium, and the outer surface is decorated with chromium

        The heating method :stick heater inside the mold.

        Heating zone: 9 zones

        Total heating power: 35 KW (this mold contains a spinneret and an air knife each)

        Equipped with a pressure sensor in front of the mold (Chinese Brand)

     

    7. High-efficiency stainless steel air heating tank (Chinese Brand);

        The heating tank is made of Φ377 stainless steel tube. A baffle is set in the tank, and the tank is covered with an insulation layer.

        Heating tank inlet and outlet size: DN200, flange material is stainless steel.

        Heating medium: air.

        Heating power: 300kw.

        The maximum design heating temperature is 450ºc.

        Use temperature 200-400ºc. (Adjustable)

        Temperature control accuracy: ±1 ºc,

        Temperature control cabinet (Temperature control meter: Omron; Relay: FuJie, using SRC control)

        Equipped with a connect air duct for Roots blower to air heating tank;

        Equipped with a air duct connecting the air heating tank to the melt-blowing die head; (using a soft hose)

     

    8. Roots Blower: 1 set ( Taiwan Brand)

        Motor power: 55kw

        Inveter control 

     

    9. Web Lapping machine: 1 pc ( Made by LYCRA)

        Reducer 1 set ( Zhujiang Brand)

        Control method: inverter

        Inverter brand: ABB

        Control Power: 7.5kw

        Conveying roll A: 1 PC ( steel roll)

            ● Roll diameter: 370mm

            ● Length of roll: 1950mm

            ● Thickness of roll: above 16mm

            ● Surface treatment: rounding, Chrome plated

        

        Conveying roll B: 3 PC ( steel rolll)

            ● Roll diameter: 315mm

            ● Length of roll: 1950mm

            ● Thickness of roll: above 16mm

            ● Surface treatment: rounding, Chrome plated 

     

        Conveying roll C: 1 PC ( steel roll)

            ● Roll diameter: 275mm

            ● Length of roll: 1950mm

            ● Thickness of roll: above 16mm

            ● Surface treatment: rounding, Chrome plated

     

        Conveying roll D: 1 PC ( steel roll)

            ● Roll diameter: 225mm

            ● Length of roll: 1950mm

            ● Thickness of roll: above 16mm

            ● Surface treatment: rounding, Chrome plated 

     

        Suction fan: one set, power: 55kw

            ● belt: 2 pcs( Size: 60 mu), width: 1900mm

     

     

     

    10. Friction winder: 1 set

          Friction roll:1 PC ( steel roll)

          Roll diameter: 450mm 

          Length of roll: 2000mm

          Treatment: rubber coated & polishing treatment 

          Control power: 7.5 kw

          Inverter control 

     

    11. Electrostatic electret: 1 set

     

    12. Electric control cabinet: one set

          Electric cabinet 1 set
          Adopt advanced man-machine interface PLC to realize control
          Touch screen: Siemens touch screen, size: 10.5 inches
          PLC control system: Siemens, using Xinhe temperature module. 
          2 sets of domestic brand pressure sensors (front and mold parts)
          1 set of aboard brand pressure sensor

     

    13. Vacuum Burner Boiler: 1 set  (16kw)

     

    14. Ultrasonic wave cleaner: 1set  (3kw)

     

    15. Air conditioner: 1 set ( 20kw)

     

    16. 200kgs mixer: 1 set 

     

     

    Remarks:  


    1. Payment means: prepay down payment 50% of total amount, the other fund will be paid after confirm the machine test result before shipment. Generally customers should prepare the test material.


    2. One- year warranty period. The only promise is that the user must not violate the operation regulations. The parts are limited to screw, barrels, inverter motor, temperature meters and AC contractor. 


    3. The seller can dispatch technicians to give necessary guidance at the installation and training workers at the buyer's place upon receipt of requirement from the buyer, if the related expenses are on the buyer's side, such as expense of the trip, accommodations but the services are free.


    4. Delivery date: 20 days after we receiving the down payment. 

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